Steel

Bansal Wire Industries unveils India’s largest steel wire manufacturing facility in Dadri

Bansal Wire Industries Ltd (BWIL), India’s leading stainless steel wire manufacturer, has officially launched its largest and most advanced manufacturing facility in Dadri, Uttar Pradesh. The state-of-the-art plant marks a significant milestone for the company and the Indian manufacturing sector, with a massive production capacity of 3.6 lakh metric tons per annum (MTPA), which is expected to scale up to 4.2 lakh MTPA by the first half of FY26. With a total infrastructure potential of 6 lakh MTPA, the facility cements BWIL’s position at the forefront of the steel wire industry.

Strategically developed to cater to high-growth industries such as automotive, agriculture, power and transmission, construction, and general engineering, the Dadri facility merges large-scale industrial output with a strong emphasis on environmental responsibility. The plant is equipped with modern sustainable features, including solar power generation, rainwater harvesting systems, and energy-efficient machinery. Notably, the manufacturing process eliminates the use of acid for wire cleaning, relying instead on a zero-acid sand belt technique. The facility also incorporates a comprehensive Effluent Treatment Plant (ETP) and extensive landscaping to reinforce its commitment to green manufacturing.

A key highlight of the plant is its in-house Research and Development Centre, which is focused on creating high-performance wires tailored to specific industry needs. The centre is set to develop advanced products such as induction tempered wire, oil tempered wire, low relaxation pre-stressed concrete (LRPC) wire, and brass coated hose reinforced wire. These offerings are expected to support both domestic and international markets, especially in critical infrastructure and mobility sectors.

Speaking at the inauguration, Pranav Bansal, CEO and Managing Director of BWIL, emphasised the company’s vision to lead the global wire industry through innovation and sustainability. “The Dadri facility is a bold statement of our future-ready vision and commitment to ‘Make in India’ at global standards,” he said. “It not only strengthens our production capabilities but also reflects our aspiration to lead with technology, sustainability, and precision engineering.”

Beyond manufacturing, the facility is designed to meet international benchmarks in automation, environmental compliance, and workplace safety. It is currently ISO 9001 and IATF 16949 compliant, with additional certifications such as ISO 14001 and ISO 45001 underway. BWIL’s investment in the local community is also noteworthy, with the plant generating hundreds of direct and indirect employment opportunities and supporting regional upliftment through skill development programs and infrastructure support.

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